We specialise in the mass production of components where the following are critical:
- unit price
- geometric stability
- large volumes
- delivery speed
Die-casting is the ideal process for high-volume production runs with stringent requirements.
We work with:
- manufacturers of building materials
- DIY brands
- distributors and importers
What parts can we manufacture?
We manufacture mass-produced plastic components for use in the construction and household sectors:
Electrical fittings
- socket boxes
- junction boxes
- cable routing components
Fasteners for facades and structures
- anchors for external facades
- plastic fasteners
- remote components
Tile installation systems
- Tile levelling systems
- wedges, clamps
- fasteners
Fasteners for building services
- components for lightning conductors
- mounting brackets
- technical fasteners
Plastic household items
- components of clothes dryers
- structural components
- connection points
Materials
For mass-produced items, stability and durability are critical, whilst keeping production costs to a minimum.
We use:
- Polyamide (PA) — for load-bearing fastenings (e.g. lightning conductors)
- Polypropylene (PP) — for mass-produced items subjected to repetitive loads
- ABS — for housing and mounting components
- TPE / TPU — for flexible components
The benefits of working with Replast
Savings of 3–10 times
Optimisation of mass production
Quick start
Reducing time to market
Repeatability
Consistent geometry in every batch → no defects
Scaling
Production of 100,000+ parts per month
Process control
Stable supplies without reliance on imports
Stages of cooperation
- Analysis of a product or drawing
- Calculation of production costs
- DFM optimisation
- Mould manufacturing
- Test castings
- Mass production
- Regular deliveries
Case study: Entering into long-term contracts for the stable supply of building materials to large retail chains in the construction sector
The problem:
- inconsistent product quality from previous suppliers
- supply disruptions
- a high defect rate
- the inability to handle large volumes
Solution:
- design optimisation
- launch of production in Ukraine
- process control
Result:
- reliable, on-time deliveries
- consistent product quality
- scaling to meet network requirements
What the customer receives:
- consistent stock availability on the shelves
- increase in sales
- building consumer confidence
- a reliable manufacturer of SVPs for large volumes
- quality control at every stage
- flexibility in production
- predictability of deliveries
- procurement optimisation
FAQ
What is the minimum order quantity for starting production of socket boxes or wall plugs?
When is the actual start date for production of the new part?
Once the design has been approved:
- mould making
- test castings
- launch of the series
The overall cycle is optimised for the quickest possible start-up; thereafter, production runs can be completed in 3–5 days.
Is die-casting suitable for products used outdoors (facade anchors, fixings)?
Yes. The materials are selected to suit:
- mechanical loads
- temperature fluctuations
- external environment
Is it possible to produce different versions of the same product (sizes, colours)?
For example, within a single mould or a series of moulds:
- various colours
- design modifications
- SKU-specific adaptation
How quickly can I receive repeat orders?
Following the launch of the series:
- Standard delivery: 3–5 days
- regular deliveries — on schedule
How are defects controlled in mass production?
In:
- Statistical Process Control (SPC)
- standardisation of the process
- mould stability
Result: reduction of defects to 0% in the production run.
Quality certificates
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