Quality management at Replast is a systematic approach to the consistent mass production of plastic products. We monitor key process parameters at every stage to ensure that our customers receive consistent quality, predictable results and reduced production risks.
We take responsibility for the process and the outcome
In the mass production of plastic products, the key factor is not the material itself, but the stability of the process and the predictability of the outcome. At Replast, the quality management system is designed to ensure that the customer:
– did not monitor production manually
– has not encountered inconsistent quality
– achieved the same result in every batch
A systematic approach to quality management
At Replast, quality management is structured as an integrated production system, rather than a separate stage of product inspection.
It is based on international and industry-specific approaches:
| Quality standards | What is this | What does this mean for the customer |
|---|---|---|
| ISO | A quality management system with defined processes | Expected outcome and production monitoring |
| 5S | Organisation of the working environment and standardisation of processes | No chaos, fewer mistakes and consistent quality |
| Kaizen | Continuous improvement of production processes | Cost optimisation and efficiency improvement |
| SPC | Quality control based on measurements and data analysis (control of product geometry, tolerances and the stability of other production parameters) | Party stability and minimal wastage |
Party stability and minimal wastage
Quality is not determined at the final inspection, but at every stage:
- engineering analysis of a product
- design optimisation and material selection
- design and manufacture of moulds
- test castings and sample approval
- mass production
This approach makes it possible to iron out any potential issues before the series goes live and ensure a consistent outcome.
Production stability management
Quality is impossible without a stable production process. At Replast, this is achieved through:
- regular maintenance of moulds
- booking of production capacity
- off-grid power solutions
- production planning in line with the customer’s forecast
The result for the client
Replast’s quality management system enables the company to address key business challenges:
- to ensure stable mass production
- to resolve supply issues
- reduce production costs
- take control of the process
- the expected outcome, regardless of the circumstances
Quality certificates
18
Years of experience
30+
TPA
20-1000
Closing force in tonnes
500+
Completed projects
Quality
Multi-level quality control
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